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Inspection & Repair

Holiday Detection · Thickness · On-Site Repair

Inspection & Repair

Lining condition assessment, holiday detection, thickness measurement, and on-site repair — extending the service life of rubber, plastic, and coating systems across operating plants.

/images/ir-01.webp — Hero Photo
24/7
Emergency Response
On-Site
Global Teams
All
Lining Types
40+
Years Experience
What We Do

Protecting the protection

Even the best lining systems require periodic inspection and eventual repair. Planned maintenance extends service life by decades — unplanned failure causes plant shutdowns costing millions.

Our inspection teams assess rubber linings, plastic linings, and coating systems using holiday detection, thickness measurement, hardness testing, and visual assessment.

When repair is needed, we deploy the same application teams who installed the original lining. Same procedures, same materials, same quality — whether the equipment is in our shop or at your plant.

Pull Quote
“A scheduled inspection costs a fraction of an unplanned failure. We help you plan maintenance before the lining tells you it's too late.”
— Preventive Protection
Inspection Methods
Holiday DetectionThickness GaugeHardness TestVisual AssessmentAdhesion TestCut Test
Repair Capabilities
Rubber Patch RepairPlastic Weld RepairCoating Touch-UpFull Re-LiningEmergency Repair
Coverage
Rubber LiningsPlastic LiningsCoatingsFRPDual Laminate
/images/ir-02.webp — On-Site Inspection
On-Site Inspection

Finding problems before they find you

Lining Inspection · Holiday Detection · Operating Plant

Service Categories

Inspection and repair across all lining types

Four service categories covering the full lifecycle of corrosion protection systems.

Holiday Detection

Spark Test · Low & High Voltage

100% surface scanning for pinholes, pores, and discontinuities. Low-voltage wet sponge and high-voltage spark methods.

Spark TestWet Sponge100% Coverage
Condition Assessment

Thickness · Hardness · Adhesion

Non-destructive thickness measurement, Shore A hardness, adhesion pull-off testing. Detailed condition report with recommendations.

DFTShore APull-OffReport
On-Site Repair

Patch · Weld · Re-Coat

Rubber patch vulcanisation, plastic weld repair, coating touch-up — on-site at your plant during planned shutdowns.

Rubber PatchPlastic WeldShutdown
Emergency Response

24/7 · Global · All Lining Types

Emergency repair teams for unplanned failures. Temporary and permanent repair solutions to minimise downtime.

24/7EmergencyTemporary Fix

Inspection & repair in the field

Holiday Test

High-Voltage Holiday Detection

Rubber Lining · FGD Absorber

Thickness

Ultrasonic Thickness Measurement

Coating System · Tank Farm

Repair

Rubber Patch Repair — On-Site

Chemical Reactor · Shutdown

Report

Condition Assessment Report

Annual Inspection Program

Emergency

Emergency Lining Repair

24/7 Response · Minimise Downtime

Inspection Workflow

Systematic assessment to actionable plan

A structured inspection and repair workflow.

24/7
Emergency availability
Step 01 — Scope & Access Planning
Review equipment history, define inspection scope, coordinate plant access and safety requirements.
Pre-PlanningSafety
Step 02 — Visual Assessment
Systematic visual inspection documenting blisters, cracks, delamination, wear, and mechanical damage.
PhotographicMapped
Step 03 — Non-Destructive Testing
Holiday detection, thickness measurement, hardness testing, and adhesion assessment.
HolidayDFTShore A
Step 04 — Condition Report
Detailed report with findings, photos, condition ratings, and repair/replacement recommendations with timeline.
ReportTimeline
Step 05 — Repair Execution
Scheduled repairs during planned shutdown. Same materials and procedures as original installation.
PlannedSame Spec
Inspection Methods

Testing methods by lining type

Applicable inspection and test methods for each lining system.

MethodRubberPlasticCoatingsFRP
Holiday Detection (HV)Primary MethodPrimary MethodPrimary MethodSupplementary
Holiday Detection (LV)SupplementarySupplementaryPrimary MethodNot Applicable
Thickness GaugePrimary MethodPrimary MethodPrimary MethodPrimary Method
Shore HardnessPrimary MethodNot ApplicableNot ApplicableNot Applicable
Adhesion Pull-OffSupplementarySupplementaryPrimary MethodNot Applicable
Barcol HardnessNot ApplicableNot ApplicableNot ApplicablePrimary Method

Primary Method | Supplementary | Not Applicable

Case Study

Annual Inspection Program — FGD Absorber

5-year inspection and maintenance contract for FGD absorber rubber lining at a 600MW power plant. Planned patch repairs during annual shutdowns extended lining life by 8+ years.

5 yr
Contract Duration
8+ yr
Life Extension
600 MW
Plant Capacity
Rubber Linings
Plastic Linings
Coatings & Resin Systems

Need lining inspection?

Schedule an inspection or request emergency repair support.

Contact Us